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By the end of the "Thirteenth Five-Year Plan" period, all bearing companies in Linxi will be built into intelligent chemical industry.

[Author: Jiang Rui Bearing] [Date: 2017-04-11] [heat: ]
Recently, the high-speed railway special bearing project jointly developed by Hebei Sanqiao Bearing Company and Tsinghua University has entered a substantial sample test phase. It is reported that such heavy-duty bearings for high-speed trains and freight cars can increase the load of a single wagon by 80 to 100 tons, and have a long life and strong stability, which can completely replace imports and have a broad market prospect.

In order to cooperate with the launch of special bearing production projects for high-speed rail, earlier this year, Mihashi Bearing Company started the construction of "smart factories". At present, 46 I5 series intelligent machine tools equipped with I5 intelligent control system introduced by the company are being installed and debugged. Company leader Li Zhao introduced that the use of I5 intelligent machine tools with world-leading technology is only the first step in the construction of an enterprise's "smart factory". According to the plan, they will highly integrate the most advanced German "Industry 4.0" application technology, build 15 fully automatic production lines of 360-degree six-axis articulated robots, realize integrated management of bearing production, and network application of machine tools and equipment.

It is reported that in recent years, while the bearing industry in Linxi County has accelerated its transformation to the mid-to-high end, it is restricted by the level of digitalization and intelligence of enterprise production. The accuracy and grade of bearing products are low, and corporate profits have only exceeded 7%. In order to solve the bottleneck of bearing industry development, Linxi County actively guides and supports enterprises to build "smart factories" with "Internet + manufacturing" as the main symbol, and promotes the bearing industry to move towards high-end bearing manufacturing and core technology.

Guo Xirong, deputy director of the Development and Reform Bureau of Linxi County, introduced that the production model of the bearing "smart factory" is to use Internet technology to link the production equipment with I5 smart machine tools as the main body to achieve technical control, manufacturing production, and process management informationization. Uninterrupted around the clock, and consistent product quality in the same batch. Guo Xirong said that the implementation of the "smart factory" production model of bearings, the output increased by more than 2 times, the inspection cost is reduced by about 60%, the accuracy can reach the level of domestic and international first-class products, thereby increasing product profits by more than 2 times.

In January of this year, Linxi County signed a strategic cooperation agreement with Shenyang Machine Tool Group, the world's first I5 intelligent control system and intelligent machine tools. The machine tool group provided personnel and technical support to assist Linxi County bearing enterprises to formulate a scientific construction plan. Optimize process flow and workshop layout, and set up "smart factory". Linxi County has included the construction of "smart factories" as a key annual work, and set up a special group to take specific measures. Relevant preferential policies such as "Zero Land Occupational Technical Reform", "Ten Awards for Scientific and Technological Innovation" and other related preferential policies were introduced to support the technological transformation of large-scale bearing enterprises. The county finance has set up an annual special support fund of 5 million yuan for enterprises. For enterprises that update and upgrade production equipment and invest more than 10 million yuan at a time, they will be given subsidy funds for equipment purchase. At the same time, using the county bearing technical school and the Hebei Bearing Research Institute resource platform to build a scientific and technological research and development intelligent manufacturing demonstration base to provide bearing enterprises with products, processes, equipment, talents and other diversified development support.

At present, more than ten large-scale bearing enterprises in Linxi County have completed the construction plan of "smart factories". Among them, Chengwei, Sanqiao, and Tams three bearing companies have introduced more than 200 I5 intelligent machine tools. In addition, Feilong Bearing's intelligent and fully sealed dust-free workshop is under construction. It has newly added 9 automatic intelligent production lines including grinding, assembly, and testing, and 100 sets of various production and testing equipment. Many bearings such as YiTec, Baoxin, Yuliang, etc. The company's "smart workshop" has completed the design layout, and the workshop is under construction and improvement. According to the plan, by the end of the "Thirteenth Five-Year Plan", all 27 large-scale bearing enterprises in Linxi County will be built into intelligent factories. It is expected that the sales income of the bearing industry will increase at an annual rate of 7% and will exceed the 20 billion mark. The development goal of the largest bearing production and sales base in the region lays a solid foundation.
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